Author Topic: Query re. rear caliper pistons  (Read 3790 times)

dvhttn

  • Approved Member
  • *
  • Posts: 72
  • Country: england
  • My Honda: Jazz Mk3 Ex CVT
Query re. rear caliper pistons
« on: December 28, 2025, 07:10:56 PM »
So, I need new piston/seal kits for my rear calipers. Got new pads today and when fitting them it turned out the piston seal had decided to commit hari kari ...  doh .... Piston was a little the worse for wear so new seals/pistons for both calipers.

Anyway, looking about for kits I see that some have just plain pistons but some have what they term 'loaded' pistons. The pictures seem to indicate that that means that the screw mechanism is also included within the piston rather than reuse the old one, whish seems a somewhat reasonable thing to do. But my question is 2 parts really. If I reuse the old ones are they easy to remove from the old piston? Secondly, if they are or are not, are the old ones likely to be too far gone to be of much use?
Thought those who may have done this could advise ...

Thanks in advance.
Dave
Carpe diem

dvhttn

  • Topic Starter
  • Approved Member
  • *
  • Posts: 72
  • Country: england
  • My Honda: Jazz Mk3 Ex CVT
Re: Query re. rear caliper pistons
« Reply #1 on: December 29, 2025, 08:47:32 AM »
OK. Found another ad which states (about the pistons) " ..The integral adjuster mechanism must be transferred from the old piston to the new piston ...". So has anyone done this and can comment on how viable this is?
Dave
Carpe diem

fatlad

  • Approved Member
  • *
  • Posts: 298
  • Country: gb
  • 5 CONSECUTIVE JAZZ'S
  • My Honda: 2020 SE - Brilliant Sporty Blue
Re: Query re. rear caliper pistons
« Reply #2 on: December 29, 2025, 12:37:58 PM »
hi dvhttn

just googled 'honda jazz mk3 rear caliper' & clicked on video tab

there may be something helpful for you on youtube perhaps?
« Last Edit: January 05, 2026, 04:39:01 PM by fatlad »
DENY EVERYTHING BALDRICK!

Lord Voltermore

  • Approved Member
  • *
  • Posts: 3169
  • Country: gb
  • Fuel economy: 66.6 mpg
  • My Honda: 2024 advance
Re: Query re. rear caliper pistons
« Reply #3 on: January 06, 2026, 10:15:23 AM »
I have some past  experience working on front disc brakes,but none with  wind-in rear discs .

I'd have thought that the frequency of pistons sold without the wind-in insert  suggests that part doesnt often fail or wear and is relatively easy to swop over .And saves the cost of a  part that is relatively expensive and complex to manufacture unnecessarily.    But......

I found with brakes you are never quite sure what you will find until you are halfway through the job.   I was rarely happy just to replace rubber seals  .  If the piston was worn/damaged or corroded enough to need replacement  the bore may also  be affected to  some extent. Perhaps the bore could be cleaned  to a satisfactory and precision finish bt this takes  time and some experience.   

A professional garage has the advantage of not only having experience but might have the various parts options available when required  (just seals, just piston, piston with wind- in ,or compete caliper/pistons ). Either in stock, or on fast van delivery from their regular parts factor , with easy return of unused parts.

You might buy parts you dont need or the cost/inconvenience  of returning them, or risk having the car off the road for days.   And its not a good idea to take chances with brakes  . 
 

Often garages prefer to change the whole caliper  as it can save  labour time ,the parts  may not cost that much more, and the result is less likely to be a mismatch and easier to guarantee. Plus customers are happier paying for something shiny they can see than a bit less for work they cannot see.   
My IQ test came back negative

dvhttn

  • Topic Starter
  • Approved Member
  • *
  • Posts: 72
  • Country: england
  • My Honda: Jazz Mk3 Ex CVT
Re: Query re. rear caliper pistons
« Reply #4 on: January 07, 2026, 09:35:56 AM »
OK. Did one caliper at the weekend (would have done both but have a very painful hip problem at the moment which means rolling about under cars needs to be done slowly and carefully  :o ) and it's a bit of a faff to put the old screw mechanism into the new piston. Taking it out is easy, just use some internal circlip pliers. Putting it back is less so as there's a fairly strong spring to push down before the circlip pops into place in its groove. Ended up using a valve spring compressor.

Turns out the dust seal had perished/torn so the piston was ruined above the piston seal but once back together all is well in the world of braking again .... For anyone else looking at doing the rear brake caliper rebuild I'd say if you don't have much experience with these and don't have several boxes of tools you will probably be better off just replacing the caliper with an exchange one that's been rebuilt for you.
Dave
Carpe diem

Tags:
 

Back to top